Koks yra LCD ekrano gamybos procesas:
1, array manufacturing process
1) A piece of glass with a smooth surface and no impurities is the most important raw material for making TFT glass substrates. Before production, it is necessary to wash the glass with a special detergent, then dehydrate and spin dry.
2) Norint padengti stiklo pagrindą metaline plėvele, metalinę medžiagą reikia įdėti į vakuuminę kamerą, o specialioms dujoms ant metalo sugeneravus plazmą, metalo atomai atsitrenks į stiklą, o tada bus suformuotas sluoksnių sluoksnis. Metalinė plėvelė taip pat.
3) Padengę metalinę plėvelę, taip pat turime padengti ne-laidų sluoksnį ir pusiau -laidų sluoksnį. Vakuuminėje kameroje pirmiausia įkaitinama stiklo plokštė, o po to aukštos įtampos purkštuvu purškiamos specialios dujos, kad elektronai ir dujos susidarytų plazma, o po cheminės reakcijos – ne{{3} 4}}ant stiklo susidaro laidus sluoksnis ir puslaidininkio sluoksnis.
LCD
4) After the film is formed, we need to make a pattern of transistors on the glass. First, enter the yellow light room and spray a photoresist with a very strong photosensitive, then put on the photomask to irradiate blue-violet light for exposure, and finally send the developer to the developing area to spray the developer, which can remove the photoresist after the light and let the light The resist layer is shaped.
5) Po to, kai fotorezistas yra suformuotas, galime atlikti šlapią ėsdinimą su ėsdinimu, kad atskleistume nenaudingą plėvelę, arba sausą ėsdinimą su chemine plazmos reakcija. Po ėsdinimo likęs fotorezistas pašalinamas skysčiu ir galiausiai sukuriamas tranzistoriui reikalingas grandinės modelis.
6) To form a usable thin-film transistor, it is necessary to repeat the process of cleaning, coating, photoresist, exposure, development, etching, and photoresist removal. Generally speaking, to manufacture TFT-LCD, it is necessary to repeat 5 to 7 times.
2, assembly process
1) Baigę plonasluoksnį tranzistoriaus stiklo pagrindą, pereisime prie skystųjų kristalų plokštės derinio. Skystųjų kristalų skydelis sudarytas iš tranzistoriaus stiklo pagrindo ir spalvų filtro. Pirma, prieš tęsdami turime išvalyti stiklą. Vienas žingsnis. Visas TFT{1}}LCD gamybos procesas turi vykti švarioje patalpoje, kad ekrane nebūtų nešvarumų.
2) The color filter is a chemical coating method to form red, green, and blue colors on the glass, and then it is completed by covering it with a conductive film.
3) In the entire assembly process, first we have to coat a layer of chemical film on the glass and color filter covered with transistors, and then perform the alignment action.
4) Before combining the two glass plates, we must first evenly cover the spherical-like gaps at a fixed interval to prevent the two glass plates from being curved inward after the liquid crystal panel is combined. Usually, when the liquid crystal panel is assembled, one or two gaps are left to facilitate the subsequent filling of the liquid crystal, and then the edge of the two pieces of glass is sealed with sealant and conductive glue, thus completing the glass assembly.
5) Užsandarinę rėmą, įdėkite LCD skydelį į vakuuminę kamerą ir išleiskite orą iš LCD skydelio per ką tik rezervuotą tarpą, o tada atmosferos slėgio pagalba supilkite skystąjį kristalą, o tada uždarykite tarpą. Skystieji kristalai yra tam tikra medžiaga.
6) Finally, attach two vertical polarizers, and the entire LCD panel is completed.
3, module manufacturing process
1) After the polarizer is attached, we start to mount DRIVE IC on both sides of the LCD panel. DRIVE IC is a very important drive component, which is used to control the color and brightness of the LCD.
2) Then connect the input end of the DRIVE IC to the circuit board by soldering. In this way, the signal can be sent out smoothly, and then the image on the control panel is ready.
3) The light of the LCD panel is emitted from the backlight. Before assembling the backlight, we will first check whether the assembled LCD panel is perfect, and then assemble the backlight. The backlight is the source of light behind the LCD panel.
4) Finally, lock the CELL and the iron frame with screws.
5) When we come back, we will enter the final critical test process. The assembled modules are subjected to aging test, and products with poor quality are screened out in the state of electrification and high temperature.
6) The best quality products can be packaged and shipped.
In this way, the LCD panel has undergone many inspection and testing procedures to deliver the most perfect product to the customer, and this is the real completion of the entire LCD production process.
